This Valved N95 cup style mask making solution introduces how to make the 3M specialty respirators type cup mask that like the following picture.
The valved N95 cup style mask making machine,and also is the semi automatic cup style mask production line,it suitable for making the 3M valved N95/R95/P95 respirators and all kinds of cup styles mask.please check the following 3M specialty respirators equipment processing solution.
The above type valved N95 cup style 3M respirators total need 4 step processing to finish. And total need 4 set of different equipment for processing.
Process 1: Cup style mask forming
1)Use cup style mask making machine
This cup style mask making machine use for setting cotton material for the cup style mask at one times,this 3M respirator forming include 4 layer material, 2 layer cotton and 2 layer melt blown fabric,after the forming process,the cup style mask making machine can output 5 piece of cup at one time.if your mask is different with this 3M respirator mask sample,ASCEN team can help you make a customized mould and let your cup style mask be the shape that you want.
please check the following video
Please click here to check the cup style mask making machine technical specification
2)Use the cup style mask welding cutting machine
please check the following video
Please click here to check the cup style mask making machine technical specification
2)Use the cup style mask welding cutting machine
After the above cup style mask forming processing,you need use the cutting knife to separate these 5 pieces of cup and then to next step.and start do the welding and cutting processing by the mask ultrasonic mask welding machine.
Different cup style mask comprise different layer,it depend on your demand.the cup style mask forming material include the hot air cotton,melt blown fabric,rubber and so on.
The 3M Valved N95 cup style respirator is 4 layer mask,one is the hot air cotton forming layer produced by the cup style mask making machine,this layer already be done.still need add the 2 layer melt blown fabrics and 1 layer skin-friendly cotton to the cup style mask welding cutting machine for processing.
Of course, this N95 cup style mask has the multiple design.some N95 cup mask also is 4 layer,but total has 2 hot air cotton forming layer produced by cup style mask making machine,and then 2 melt blown fabric layer be included between the hot air cotton forming layer. Like the following picture detail:
Via the cup style mask welding cutting machine processing,3M specialty respirators or the N95 cup style mask be finished like the following picture:
Please refer the following cup style mask welding cutting machine operation video:
Please click here to check the cup style mask welding cutting machine technical parameters
Process 2: Cup style mask valve welding (If the N95 cup style mask without the valve,please go to the next process)
3M specialty respirators valve is non-removable type,valve need processing by the Cup Mask Valve ultrasonic Welding Machine.Please refer following ultrasonic valve welding machine operation:
Via the cup style mask welding cutting machine processing,3M specialty respirators or the N95 cup style mask be finished like the following picture:
Please refer the following cup style mask welding cutting machine operation video:
Please click here to check the cup style mask welding cutting machine technical parameters
Process 2: Cup style mask valve welding (If the N95 cup style mask without the valve,please go to the next process)
3M specialty respirators valve is non-removable type,valve need processing by the Cup Mask Valve ultrasonic Welding Machine.Please refer following ultrasonic valve welding machine operation:
Process 3: Cup style mask nose clip welding
3M specialty respirators use the aluminum rod as the nose clip,cup style mask production line need choose metal nose clip welding machine,please refer the following operation video:
Some other valved N95 cup style mask use the plastic type nose clip,cup style mask production line need choose the N95 cup mask plastic nose clip welding machine,please refer the following operation video:
Process 4: Headband loop or ear loop assembling
3M specialty respirators choose head loop/ear loop cup mask stapling processing.the cup style mask production line need choose the cup mask ear loop nailing machine or the cup mask head loop stapling machine.please refer the following operation video:
Check the above N95 cup style mask need use the earloop ultrasonic spot welding machine,please refer the following operation video:
3M specialty respirators and Valved N95 cup style mask making machine include above total 4 process ,this cup style mask production line solution suitable for most of valved N95 cup style mask.ASCEN team design different cup mask making machine solution for different type N95 respirator, 3M respirator,8210 cup mask filter mask,N95 dust mask respirator,dust filter mask.
Please see the following our cup style mask sample produced by our mask making machine.
Click here Face Mask making Machine, you can see the video showing all kinds of mask production line equipment operation. If you still have other question about making the mask, Please sent us the mask sample picture you want produce and inquiry our ASCEN engineer team Email: info@ascen.ltd
Click here Face Mask making Machine, you can see the video showing all kinds of mask production line equipment operation. If you still have other question about making the mask, Please sent us the mask sample picture you want produce and inquiry our ASCEN engineer team Email: info@ascen.ltd
