Only need following 2 type machine to finish the whole mask making processing,you only need to think about how many ultrasonic ear loop welding machine you want equipped via your output requirement.
Medical Mask Producing Process
Medical Mask Making production line Introduction
This medical surgical mask making production line can forming masks bodies automatically by combining 2 layers of pp non-wowen fabric and one melt-blown non-wowen fabric together, at the same time insert the nose clips inside, then get the mask bodies. The cutting machine can cut the earloops into nose clips with specific length. Finally the ultrasonic mask making welder weld the two together, the complete mask finished. This medical mask producing line solution can be adopted according the capactity requirements, normal productivity is 100-150 Pcs/min. Max. can be up to 150-200 pcs / min.
Masks Produced by this mask making production line Can Meet Testing Standards
· Disposable Face Mask (YY/T 0969-China, BS EN14683-Europe, ASTM F2100, ASTM F2101-USA)
· Medical Surgical Mask(YY 0469, BS EN14683, ISO 22609, KS K ISO 22609, ASTM F2100, ASTM F2101)
Medical Machine Making production Line Specifications
Medical Machine Making production Line Specifications
| Capacity | 60 ~ 200 Pcs/ Min（Actual Production） |
| Leadtime | 10 Days |
| Production Procedure | Automatic Mask Bodies Forming + Manual Welding |
| Production Components | Mask Body Forming Machine 1 Set |
| Ultrasonic ear loop welding machine 3 ～ 10 Sets(Or On Demand） | |
| Packaging List | Case 1（Mask making Forming Machine 1 sets）：3720 x 810 x 1860 mm, 580 kg |
| Case 2（Ultrasonic Ear Loop Welding Machine 3 sets）：1300 x 560 x 1100 mm, 380kg | |
| Area Occupied | Around 25 Square Meters |
Details of Medical Mask Making Forming Machine
Medical mask making forming machine adopts PLC, touch screen control, single-phase motor for main conveyor belt, stepping motor turning, precise transmission, stable control and adjustable speed and use for disposable nonwoven medical face mask body making,According to different material you use, the finished products can reach the standards as N95,FFP2 etc.
Please click this link to check the medical mask forming machine detail :https://www.ascen.ltd/Products/mask_making_machine/654.html
Production Speed: 60 ～ 200 Pcs / Min
Mask Dimensions: Standard 175(Length) x 95(Width) mm
Function: Forming Mask Bodies automatically
Controller: PLC
Features: Photoelectric detection, total count, batch count, accurate feeding
Electrostatic treatment: frame, grounding resistance is less than 100 ohms
Power Consumption: 4 Kw
Machine Size: 3720 x 810 x 1860 mm
Total Weight: 580 kg
Details of Ultrasonic ear loop welding machine：
ultrasonic ear loop welding machine used to weld the earloops to the mask body, with the operation of labor, then get the final masks, numbers of the welding machine can be adjusted to match the full capactity of the mask body machine, 4 ~ 8 labors are needed to increase the productivity.
Please click this link to check the ultrasonic ear loop welding machine detail :https://www.ascen.ltd/Products/mask_making_machine/670.html
Output Power: 1200 W
Frequency: 20000 Hz
Driver Method: Ultrasonic
Power Consumption: 500 W
Machine Size: 1300 x 560 x 1100 mm
Weight: 185 kg
Output： 15-20 Pcs/min
KQZ01 series semi-automatic production vs Fully Automatic Mask Production Machine in the Market
How to choose a medical mask production machine for the N95/FFP2 folding mask?
From the feedback of our customers,they are Stability,Leadtime,Total Investment(not only the mask making machine line itself,also the raw materials and etc.),and the production capacity,here we compare our KQZ01 series making machine with the Automatic Mask Production Line in the Market,that’s why we recommend KQZ01 series semi-automatic solution over the full automatic one,especially for those new participents who have limited or no experience in manufacturing medical face mask before.
| Item | SKXD Semi-automatic production line | HY-C1/C2 series full automatic production line |
| Stability |
High Simple structure, manual cooperation with machine, low probability of problem |
Low Complex structure, multiple machines (1 mask sheeter, 1 slicer, 2 mask welding lines), the probability of problems is high, one machine has a problem, the entire line stops |
| Leadtime | 7-10 Days | 10-20 days |
| Investment |
Low Small footprint, flexible configuration of personnel and earloop welding machine, simple commissioning and short time |
High Large area, need to hire professionals to commission, long set-up time, difficult |
| Capacity | 50-200 Pcs/Min | 30-80 Pcs/Min |
| Email to ASCEN team: info@ascen.ltd | ||
1) The stability of full-automatic line depend on assembly calibrating before delivery and the installation adjustment after delivery.If your factory no the automation skilled worker,when the full-automatic line is unstable after installation, will often shut down, the loss is huge
2) The sooner you invest in production,the less for the budget,the less the risk and the huge the return.
3) A full-automatic medical mask making production line has less labor but is limited by the cooperation degree of each machine. Generally, it can reach 60 ~ 70 pcs/min. The main body of the KQZ01 Semi-automatic production line can run at high speed, and the production capacity depends on how many workers are welding the earloops. At present, the cost of labor is very small compared to the revenue of masks.
