Only need following 3 type machine to finish the whole processing
N95 mask forming making machine introduction
N95 mask forming making machine is mainly used for automatic forming of folding masks: the whole roll of fabric is unrolled and driven by rollers.the nose bridge bar cutting and inlaying unit sending,cutting and inlaying mask nose bridge bar into the inter layer before cylinder press.and then the fabric is formed by ultrasonic pressing and the outer contour is cut in two steps to complete the folding mask forming.
Please click this link to check the N95 mask forming masking machine detail :https://www.ascen.ltd/Products/mask_making_machine/677.html
One sets of machine total need 1 operators for loading and unloading
Output efficiency:60-120 PCS/minute（Max.)
Output efficiency:60-120 PCS/minute（Max.)
N95 mask molding welding machine introduction
N95 mask edge welding machine also named ultrasonic Mask edge banding machine or mask molding welding machine,it use of ultrasonic vibration frequency, heat generated by contact friction to melt non-metal materials and combine
Please click this link to check the N95 molding welding machine detail :https://www.ascen.ltd/Products/mask_making_machine/680.html
Total need 1 operators for loading and unloading
Please click this link to check the N95 molding welding machine detail :https://www.ascen.ltd/Products/mask_making_machine/680.html
Total need 1 operators for loading and unloading
Output efficiency:15-20 PCS/minute
In order to satisfy the output of N95 mask forming making machine, advise equipped 2 sets of edge banding machine for your production.
2 set of machine total need 2 operators for loading and unloading
N95 mask ear loop welding machine introduction
N95 mask ear loop welding machine used to weld the earloops to N95 FFP2 mask blank body for completing a mask by ultrasonic systems.with the operation of labor, then get the final masks.The ultrasonic welding with clean, stable and reliable and low energy consumption.
Please click this link to check the N95 mask earloop welding machine detail :https://www.ascen.ltd/Products/mask_making_machine/679.html
Total need 1 operators for loading and unloading
Output efficiency:20-30 PCS/minute
In order to satisfy the output of N95 mask forming making machine, advise equipped 2 sets of ultrasonic ear loop welding machine for your production.
N95 mask head loop welding machine introduction
This is a ultrasonic spot welding machine,It suitable use for all kinds of mask.this mask spot welding machine uses ultrasound to weld ear loops or headband loop on N95 masks or cup shaped mask one by one.please refer the following video:
KQZ02 series semi-automatic production vs Fully Automatic Mask Production Machine in the Market
How to choose a face mask production machine for the N95/FFP2 folding mask?
From the feedback of our customers,they are Stability,Leadtime,Total Investment(not only the mask making machine line itself,also the raw materials and etc.),and the production capacity,here we compare our KQZ02 series making machine with the Automatic Mask Production Line in the Market,that’s why we recommend KQZ02 series semi-automatic solution over the full automatic one,especially for those new participents who have limited or no experience in manufacturing medical face mask before.
| Item | KQZ02 Semi-automatic production line | NFM series full automatic production line |
| Stability |
High Simple structure, manual cooperation with machine, low probability of problem |
Low Complex structure, multiple machines (1 mask sheeter, 1 slicer, 2 mask welding lines), the probability of problems is high, one machine has a problem, the entire line stops |
| Leadtime | 7-10 Days | 20-25 days |
| Investment |
Low Small footprint, flexible configuration of personnel and earloop welding machine, simple commissioning and short time |
High Large area, need to hire professionals to commission, long set-up time, difficult |
| Capacity | 50-70 Pcs/Min | 40-50 Pcs/Min |
| Email to ASCEN team: info@ascen.ltd | ||
Note:
1) The stability of full-automatic line depend on assembly calibrating before delivery and the installation adjustment after delivery.If your factory no the automation skilled worker,when the full-automatic line is unstable after installation, will often shut down, the loss is huge
2) The sooner you invest in production,the less for the budget,the less the risk and the huge the return.
3) A full-automatic N95 mask making production line has less labor but is limited by the cooperation degree of each machine. Generally, it can reach 60 ~ 70 pcs/min. The main body of the KQZ02 Semi-automatic production line can run at high speed, and the production capacity depends on how many workers are welding the earloops. At present, the cost of labor is very small compared to the revenue of masks.
