Ultrasonic welding mask production line process is a fully automated assembly line that utilizes the principle of ultrasonic welding and sealing to complete the multi-layer composite molding of the plane mask, then cutting, earring, edging and welding, and makes the finished product stack and transfer according to the requirements.

Multi-layer face mask composed by:Non-woven fabric,filter cotton (filter paper),nose rib,elastic ear string.
 
Fully automatic medical mask making machine update as the following super high speed version,With the small size,and only with 3 part.It can choose the shipping by air with the low cost.this Ultrasonic welding mask production line use the ASCEN super high speed medical mask earloop welding machine,it include the stable and efficient welding system,can long time production and without the fault,this whole medical mask manufacturing equipment can output 80-100 piece of mask per minute. surpass most of common auto 3 ply surgical mask production line in the market.
 
automatic mask production line
 
Working process:
Raw material→ forming→filling nose wire→edge binding→ mask body welding→ mask body cutting→separate conveying→ear welding→collecting and stacking→manual packaging (or connecting to the automatic mask packaging machine).
 

 
Ultrasonic welding mask production line Features:
1.Ultrasonic melting technique, Full automatic operation,High speed output.
2.Automatic working from feeding to nose-wire insert, sealing, cutting finished products. 
3.Machine frame adopts aluminum. Anti-rust, durable, easy cleaning and neat.
4. Three layers of fabric are automatically aligned and feed, and welding system use ultrasonic waves are continuously pressed.
5. The medical mask production line adopts full servo motor system,with high production efficiency
6. Nose clips and ear loop are automatically cut and welded by ultrasound
7. Automatic counting and palletizing after welding earbands
8. High-speed production with a production capacity of 100-110PSC per minute;
9. The mask making equipment with modular design, convenient installation and maintenance;
10. Intelligent control, simple and convenient operation;
11. Automatic shutdown alarm for mask making production line abnormality, early warning of lack of materials, and intelligent guidance of human-machine interface for quick processing;
12. Appearance is made of food-grade stainless steel.
 
ASCEN team design full automation face mask manufacturing machine to satisfy for face mask mass production,it include disposable type face mask,medical face mask,N95 cup mask,medical surgical mask.protection face mask and so on
 
Please Click here Face Mask Making Machine solution video,you can see different face mask style use different mask production line solution. If you want to know the budget to build the face mask masking line, Please inquiry our ASCEN engineer team.

Mask Making Machine Specifications:  

Control system power 1 Phase 220V 50HZ
Air Pressure 0.6Mpa
Power supply 1 Phase 220V 50HZ
servo motor Top quality
Control System PLC and full servo motor driving system
sensor Omron, Seak
Pneumatic Components SMC Yadek
Operation screen 10 inch capacitive screen
Bearing NSK
Lead screw Hiwin
Security Safety light grid
equipment power 8KW
equipment weight About 0.8 Ton
Equipment size 6*1.5M
Driven Ordinary motor+servo
Number of applicable layers 3-layer or 4-layer
Applicable materials PP, non-woven fabric, synthetic fiber
Processing methods Ultrasonic welding
Finished product specifications 175*95mm(or custom made size)