This Fully automatic mask making equipment realizes the fully automated production of flat masks, mainly including coil material feeding, folding and pressing,nose bridge tendon material feeding,mask forming,mask cutting,ear band feeding and welding,finished product unloading and other processes,completing the whole production process from coil material to finished product of mask.The produced face masks are comfortable to wear, non-stressed,and have a good filtering effect, which fits the face shape of people andcan be used in medical,electronics, mining, construction and other industries.
1. Using first-line brand ultrasonic welding machine, the welding quality is good and durable;
2. High speed production, daily production of 120000-160000 masks, the qualified rate of 99% (24 hours production);
3.Humanized design, safe and easy operation, convenient maintenance, can be operated by one person
4. If the equipment is abnormal or material is cut off, it will automatically alarm and the screen will guide to handle the
abnormality quickly.
Multi-layer face mask composed by:Non-woven fabric,filter cotton (filter paper),nose rib,elastic ear string.
Fully automatic medical mask making machine update as the following super high speed version,With the small size,and only with 3 part.It can choose the shipping by air with the low cost.this Fully automatic mask making equipment use the ASCEN super high speed medical mask earloop welding machine,it include the stable and efficient welding system,can long time production and without the fault,this whole medical mask manufacturing equipment can output 80-100 piece of mask per minute. surpass most of common auto 3 ply surgical mask production line in the market.
Working process:
Raw material→ forming→filling nose wire→edge binding→ mask body welding→ mask body cutting→separate conveying→ear welding→collecting and stacking→manual packaging (or connecting to the automatic mask packaging machine).
Fully automatic mask making equipment Features:
1.Ultrasonic melting technique, Full automatic operation,High speed output.
2.Automatic working from feeding to nose-wire insert, sealing, cutting finished products.
3.Machine frame adopts aluminum. Anti-rust, durable, easy cleaning and neat.
4. Three layers of fabric are automatically aligned and feed, and welding system use ultrasonic waves are continuously pressed.
5. The medical mask production line adopts full servo motor system,with high production efficiency
6. Nose clips and ear loop are automatically cut and welded by ultrasound
7. Automatic counting and palletizing after welding earbands
8. High-speed production with a production capacity of 100-110PSC per minute;
9. The mask making equipment with modular design, convenient installation and maintenance;
10. Intelligent control, simple and convenient operation;
11. Automatic shutdown alarm for mask making production line abnormality, early warning of lack of materials, and intelligent guidance of human-machine interface for quick processing;
12. Appearance is made of food-grade stainless steel.
ASCEN team design full automation face mask manufacturing machine to satisfy for face mask mass production,it include disposable type face mask,medical face mask,N95 cup mask,medical surgical mask.protection face mask and so on
Please Click here Face Mask Making Machine solution video,you can see different face mask style use different mask production line solution. If you want to know the budget to build the face mask masking line, Please inquiry our ASCEN engineer team.
Mask Making Machine Specifications:
| Control system power | 1 Phase 220V 50HZ |
| Air Pressure | 0.6Mpa |
| Power supply | 1 Phase 220V 50HZ |
| servo motor | Top quality |
| Control System | PLC and full servo motor driving system |
| sensor | Omron, Seak |
| Pneumatic Components | SMC Yadek |
| Operation screen | 10 inch capacitive screen |
| Bearing | NSK |
| Lead screw | Hiwin |
| Security | Safety light grid |
| equipment power | 8KW |
| equipment weight | About 0.8 Ton |
| Equipment size | 6*1.5M |
| Driven | Ordinary motor+servo |
| Number of applicable layers | 3-layer or 4-layer |
| Applicable materials | PP, non-woven fabric, synthetic fiber |
| Processing methods | Ultrasonic welding |
| Finished product specifications | 175*95mm(or custom made size) |
